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Capping Machines and Their Uses

Sep 14

The capping machine is used in a variety of settings to keep products secure. In particular, chemical goods require a tight seal.

Cappers are available in semi-automatic and automatic designs. The level of automation you need will depend on your production line needs and the type of caps you use.

Bottling Lines

Bottling lines are used to produce and package liquids on a large scale. They can be either semi or fully automated, allowing companies to produce hundreds or thousands of cases per day.

TORQ Packaging USA puts an automatic seal on bottles as they move along the line, helping to mitigate bacteria growth and extend shelf life. Many lines also incorporate a nitrogen purge system to further lower oxygen levels, which can affect taste and color.

The layout of bottling line equipment can vary, but manufacturers design their machines based on production goals. Some include special quality control measures to detect and remove bottles that are over or under filled, corked, waxed, or labeled poorly.

Quality bottling lines are designed for users who value their time and care about a final product that stands out on the shelf. Premium lines are constructed with features like low friction and self-lubricating components to reduce maintenance costs. This is important to prevent costly downtime.

Agrochemicals

An agrochemical, also known as an agrichemical, is any substance used to help manage an agricultural ecosystem. It can include anything from pesticides to fungicides to hormones and chemical growth agents. Other agrochemicals are fertilizers, liming and acidifying agents, soil conditioners, and chemicals used in animal husbandry (such as antibiotics and hormones).

The use of agrochemicals allow farmers to produce more crops from the same amount of land for longer periods of time. They protect plants from diseases and weeds, helping to ensure a quality harvest. They can also be used to prevent insect infestations.

However, excessive use of agrochemicals can have detrimental effects on the environment and human health. For example, nitrates from fertilizers can pollute groundwater, making it unfit for consumption by livestock and humans. Also, veterinary drugs and other chemical contaminants from herd health management may enter the food chain through a variety of exposure points. This can lead to a range of health effects in consumers, from hormonal disruption to antimicrobial resistance.

Food & Beverage

The food and beverage industry makes use of capping machines to seal containers that contain liquids. These machines ensure that caps are impenetrable and prevent tampering with the product inside. They can be used to cap bottles, tins, and jars. These machines are designed to work in synchronization with the production line. This ensures speed, efficiency, and accuracy when it comes to capping a wide range of cap sizes and types.

These machines are also ideal for high-volume operations because they can be programmed to handle large numbers of units at once. They also feature a high degree of flexibility, meaning that they can be easily integrated into a system that produces different products.

Increasing disposable income and surging consumption of packaged drinks among North America's population are the major factors driving this market. These factors are expected to continue to fuel the growth of this market during the forecast period.

Pharmaceuticals

Medical and military products require tight seals for safety purposes, and capping machines help ensure those tamper-proof caps are in place. A variety of options are available to accommodate the varying kinds of bottle, cap and closure used in these industries.

The kind of capper needed for a production line will be determined by the type of product being packaged and its cap characteristics. For example, a screw capper may need to be capable of sealing a wide range of cap types and sizes while chuck style cappers are better suited for a single kind of cap.

A capping machine will need a feed system to move the cap onto the container. This can be as simple as a hopper or as elaborate as a sorter and feeder that will increase the speed of delivery, as well as the accuracy of cap placement. Liquid TORQ Packaging USA experts like IFS can provide a turnkey solution that includes all the necessary equipment, from rinsers to conveyor belts and cappers, all in one package.